Siemens ProLINE-RoadRunner ProLINE-RoadRunner Bedienungshandbuch

OverviewInstallationJob SetupOperationMaintenanceTroubleshootingProLINE-RoadRunnerEnglishPN 096-0226-002Operator’s Guidefor Siemens™CONTENTS

8ProLINE-RoadRunner Operator’s Guide AOperator Menus are visible on the RoadRunner control panel, and can be navigated by using the Up Arrow and Down

9ProLINE-RoadRunner Operator’s Guide AView the Supervisor Menus by inserting a PCMCIA card with supervisor authority.(The menus on this page and the n

10ProLINE-RoadRunner Operator’s Guide ARefer to the previous page for the main menu.NOTE: Programmer Diags are only available with a Diagnostic Adapte

11ProLINE-RoadRunner Operator’s Guide ARefer to the main Supervisor Menu (2 pages back) for orientation.1 Actuation duration is set by the Socket Adap

12ProLINE-RoadRunner Operator’s Guide AWarnings and CautionsCompressed AirPoint air hoses away from body. Always wear approved eye protection.Loud Noi

13 ProLINE-RoadRunner Operator’s Guide AMounting on the Assembly Machine... 12Connecting Power and Air ... 16Connecting the Communications

14ProLINE-RoadRunner Operator’s Guide A2To mount RoadRunner on an assembly machine:1. With the feeder table pulled out, slide the supplied hook around

15 ProLINE-RoadRunner Operator’s Guide A3. Slide RoadRunner under the hook so that its centering teeth engage the pin next to the hook.4. Lower

16ProLINE-RoadRunner Operator’s Guide ATo connect the power and the air:1. Turn the RoadRunner power switch to the Off (0) position.2. Grasp the air h

17 ProLINE-RoadRunner Operator’s Guide A3. Connect to a grounded power source using a cable with a standard IEC 320 plug. RoadRunner accepts pow

Data I/O has made a conscientious effort to ensure that the information in this document is accurate and complete. Data I/O assumes no liability for e

18ProLINE-RoadRunner Operator’s Guide ATo connect the Communications Cable (option):1. Correctly orient the connector (the red dot will be on top) and

19 ProLINE-RoadRunner Operator’s Guide A2. Similarly orient and plug the other end of the cable into the SMT feeder table. Use the socket that c

20ProLINE-RoadRunner Operator’s Guide ATo run the Self-Test:1. Turn the power switch On (I).All the control panel indicator lights will come on. When

21ProLINE-RoadRunner Operator’s Guide AInserting a Job Card ... 22Changing the Precisor ... 24Changing theActuator Plate... 26Changing the Socke

22ProLINE-RoadRunner Operator’s GuideTo run a job, insert a TaskLink job card in the PCMCIA card slot. Use only TYPE I or TYPE II PCMCIA cards. To ins

23ProLINE-RoadRunner Operator’s Guide A NOTE: When fully inserted, the job card extends slightly from the PCMCIA card slot.3. The Card

24ProLINE-RoadRunner Operator’s GuideTo change the precisor:1. Select Job, then End, wait for the blue lamp to light and turn the power Off (0).2. Lif

25ProLINE-RoadRunner Operator’s Guide A4. When inserting the new precisor, make sure that the part number faces up and that the small holes near the p

26ProLINE-RoadRunner Operator’s GuideTo change the Actuator Plate:1. Select Job, then End, wait for the blue lamp to light and turn the power Off (0).

27ProLINE-RoadRunner Operator’s Guide A3. Pull the Actuator Plate to slide it out of the grooved brackets.NOTE: The Actuator Plate must be out to acce

1ProLINE-RoadRunner Operator’s Guide A ProLINE-RoadRunnerfor Siemens... 2Jobs and Statistics... 3External View... 4Internal

28ProLINE-RoadRunner Operator’s GuideTo change the Socket Adapter (with the Actuator Plate removed):1. Make sure the power is Off (0).2. Unscrew the t

29ProLINE-RoadRunner Operator’s Guide A3. Without touching the gold contact surfaces on the bottom of the adapter, lift the adapter free.4. Insert the

30ProLINE-RoadRunner Operator’s GuideIf you have an Adjustable Tape-In Module, you may need to adjust the tape width. Adjustable Tape-In Module only—I

31ProLINE-RoadRunner Operator’s Guide A3. Rotate the 3-Position Spacer with your finger until you read 16, 24 or 32, corresponding to your tape width.

32ProLINE-RoadRunner Operator’s GuideTo load a reel of devices:1. Make sure the reel is correctly installed in the rack of the assembly machine.NOTE:

33ProLINE-RoadRunner Operator’s Guide A5. Thread the cover tape up through the cover tape path and attach it to the Cover TapeTake-Up Reel. Advance th

34ProLINE-RoadRunner Operator’s GuideTo align the tape pockets:1. Select Align Pocket from the Operator Menu.2. Press the Up Arrow button to advance t

35ProLINE-RoadRunner Operator’s Guide ARunning a Job ... 36Pausing or Stopping a Job ... 37Ending a Job ... 38Emptying the Reject Bi

36ProLINE-RoadRunner Operator’s Guide ATo run a job:1. Insert a job card in the PCMCIA card slot.2. Clear the conveyor belt of any unneeded devices.3.

37ProLINE-RoadRunner Operator’s Guide ATo pause at the end of the current operation:1. Press Pause on the control panel.To instantly stop in an emerge

2ProLINE-RoadRunner Operator’s Guide AData I/O is proud to introduce a revolutionary new inline solution for high-volume programming of electronic pro

38ProLINE-RoadRunner Operator’s Guide AWhenever you are going to change job cards, you must first end the current job. To end the current job:1. Press

39ProLINE-RoadRunner Operator’s Guide A3. Clear away excess devices from the conveyor belt. 4. Empty the Reject Bin. (See next heading.)5. Empty the C

40ProLINE-RoadRunner Operator’s Guide ATo empty the Reject Bin:1. Press the Pause button.2. Pull the Reject Bin out by grabbing the finger tab and the

41ProLINE-RoadRunner Operator’s Guide ATo empty the Cover Tape Take-Up Reel:1. Press Pause.2. Cut the cover tape, leaving enough slack to reattach.3.

42ProLINE-RoadRunner Operator’s Guide ATo shut down RoadRunner:1. Press Pause.2. Select End Job from the Job Menu and wait for all devices to be place

43ProLINE-RoadRunner Operator’s Guide A5. Empty the Reject Bin. 6. Remove and empty the Take-Up Reel. (For more, see the previous heading.)7. Remove t

44ProLINE-RoadRunner Operator’s Guide ATo restart RoadRunner after a pause or an emergency stop:1. Turn the Emergency Stop button clockwise to release

45ProLINE-RoadRunner Operator’s Guide ACleaning with Air... 46Cleaning with Alcohol... 47Running the Self-Test... 48MaintenanceCh

46ProLINE-RoadRunner Operator’s Guide ATo prevent dust accumulation, inject compressed air into the following component areas:1. Tape-In Module (weekl

47ProLINE-RoadRunner Operator’s Guide ATo prevent dust and oil accumulations, clean the following component areas with isopropyl alcohol on a lint-fre

3ProLINE-RoadRunner Operator’s Guide ATaskLink™ for Windows® is required to process devices on the ProLINE-RoadRunner.TaskLink allows you to create an

48ProLINE-RoadRunner Operator’s Guide ARun the Self-Test procedure approximately once a week.To run the Self-Test procedure:1. Press Pause.2. Clear al

49ProLINE-RoadRunner Operator’s Guide AViewing Errors... 50Enabling a Socket... 52Clearing Jammed Tape... 53Device Rotation

50ProLINE-RoadRunner Operator’s Guide AViewing ErrorsTo view and correct errors:1. Messages will appear in the keypad display.2. Check the condition—t

51ProLINE-RoadRunner Operator’s Guide AStopCautionMotor Controller not respondingSome common error messages are listed below. For more information see

52ProLINE-RoadRunner Operator’s Guide AIf a socket repeatedly becomes disabled, RoadRunner should be serviced.To re-enable a disabled socket:1. Choose

53ProLINE-RoadRunner Operator’s Guide AIf the tape jams, an error message displays and the blue lamp illuminates.To clear the tape path:1. Press the E

54ProLINE-RoadRunner Operator’s Guide ADevice RotationIf devices rotate excessively on the conveyor belt:1. Press Pause. Wait for all the devices to g

55ProLINE-RoadRunner Operator’s Guide AWorldwideData I/O CorporationShipping address:10525 Willows Road N.E.Redmond, WA USA 98052Mailing address:P.O.

Junk text for correct PDFwww.dataio.com

4ProLINE-RoadRunner Operator’s Guide A1. Power and Air Connections2. Power Switch3. Handhold for lifting4. PCMCIA Card Slot and Eject button5. Control

5ProLINE-RoadRunner Operator’s Guide A1. Cover Tape Take-Up Reel2. Tape-In Module3. PNP Probes, Precisor, and Cover4. Reject Bin5. Socket Adapter, Act

6ProLINE-RoadRunner Operator’s Guide AControl Panel Lights1. Blue - Stop Indicator. User intervention is required, or the unit is paused. (Do not remo

7ProLINE-RoadRunner Operator’s Guide A1. Start - start or resume the chosen job.2. Menu - exit to the previous menu, —or show the next message (deleti