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Automation and Drives - SCE
T I A Training Document Page 1 of 64 Module
Training Document for Comprehensive Automation
Solutions
Totally Integrated Automation (T I A)
MODULE B3
Control Engineering with STEP 7
B3
Issued: 02/2008 Control Engineering with STEP 7
Seitenansicht 0
1 2 3 4 5 6 ... 63 64

Inhaltsverzeichnis

Seite 1 - Automation and Drives - SCE

Automation and Drives - SCE T I A Training Document Page 1 of 64 Module Training Document for Comprehensive Automatio

Seite 2

Automation and Drives - SCE T I A Training Document Page 10 of 64 Module 8. The Actuator The actuator is the “executing organ“, so

Seite 3 - Table of Contents

Automation and Drives - SCE T I A Training Document Page 11 of 64 Module 2.3. Characteristics Controlled systems in which a new c

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Automation and Drives - SCE T I A Training Document Page 12 of 64 Module 2.4 Step Function for Examining Controlled Systems To

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Automation and Drives - SCE T I A Training Document Page 13 of 64 Module 2.5. Self-Regulating Processes 2.5.1. Proportional Contr

Seite 6

Automation and Drives - SCE T I A Training Document Page 14 of 64 Module 2.5.2. Proportional Controlled System with a Time Delay

Seite 7 - Diagram of a Control System

Automation and Drives - SCE T I A Training Document Page 15 of 64 Module 2.5.3 Proportional Controlled System with Two Time Delay

Seite 8 - Element

Automation and Drives - SCE T I A Training Document Page 16 of 64 Module 2.5.4 Proportional Controlled System with n Time Delays

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Automation and Drives - SCE T I A Training Document Page 17 of 64 Module 2.6 Controlled Systems without Inherent Regulation The co

Seite 10

Automation and Drives - SCE T I A Training Document Page 18 of 64 Module 2.7 Types of Controllers 2.7.1 Two Position Controllers

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Automation and Drives - SCE T I A Training Document Page 19 of 64 Module The diagram below shows a two position controller: Cont

Seite 12

Automation and Drives - SCE T I A Training Document Page 2 of 64 Module This document has

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Automation and Drives - SCE T I A Training Document Page 20 of 64 Module 2.7.2 Three Position Controllers The three position cont

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Automation and Drives - SCE T I A Training Document Page 21 of 64 Module 2.7.3 Basic Types of Continuous Controllers The discrete

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Automation and Drives - SCE T I A Training Document Page 22 of 64 Module 2.7.3.1 Proportional Controllers (P-Controller) In the c

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Automation and Drives - SCE T I A Training Document Page 23 of 64 Module The figure below shows the performance of the P-controll

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Automation and Drives - SCE T I A Training Document Page 24 of 64 Module 2.7.3.2 Integral Action Controllers (I- Controller) Inte

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Automation and Drives - SCE T I A Training Document Page 25 of 64 Module 2.7.3.3 PI Controllers In practice, the PI controller is

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Automation and Drives - SCE T I A Training Document Page 26 of 64 Module 2.7.3.4 Derivative Action Controllers (D-Controller) The

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Automation and Drives - SCE T I A Training Document Page 27 of 64 Module 2.8 Objectives for Controller Adjustment For a satisfact

Seite 21

Automation and Drives - SCE T I A Training Document Page 28 of 64 Module - Note down the Kp value that has been set as the critica

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Automation and Drives - SCE T I A Training Document Page 29 of 64 Module 2.9 Digital Controllers So far, mainly analog controller

Seite 23

Automation and Drives - SCE T I A Training Document Page 3 of 64 Module Table of Contents PAGE 1. Preface 5 2. Fundamentals o

Seite 24

Automation and Drives - SCE T I A Training Document Page 30 of 64 Module The diagram below shows the layout of a digital controlle

Seite 25

Automation and Drives - SCE T I A Training Document Page 31 of 64 Module 3. DISCONTINUOUS ACTION CONTROLLER AS TWO POSITION CONTRO

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Automation and Drives - SCE T I A Training Document Page 32 of 64 Module Structogram A structogram shows the rough structure of a

Seite 27

Automation and Drives - SCE T I A Training Document Page 33 of 64 Module Assignment List: Symbol: Address: Comment Start I

Seite 28

Automation and Drives - SCE T I A Training Document Page 34 of 64 Module 3.2 Possible Solution for the PLC Program: Analog Valu

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Automation and Drives - SCE T I A Training Document Page 35 of 64 Module Network 4: Calculation of half differential X1 = Xs/2

Seite 30 - Comparing

Automation and Drives - SCE T I A Training Document Page 36 of 64 Module Network 9: Reset values exit: "AI_Fill_Actual_Nor

Seite 31

Automation and Drives - SCE T I A Training Document Page 37 of 64 Module 4. CONTROLLER BLOCK (S)FB41 "CONT_C" AS SOFTWAR

Seite 32

Automation and Drives - SCE T I A Training Document Page 38 of 64 Module Assignment List: Symbol: Address: Comment AI_w PE

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Automation and Drives - SCE T I A Training Document Page 39 of 64 Module 4.2 (S) FB 41 “CONT_C“ (S)FB 41 "CONT_C“ (continuou

Seite 34

Automation and Drives - SCE T I A Training Document Page 4 of 64 Module The following symbols provide a guide through this B3 modu

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Automation and Drives - SCE T I A Training Document Page 40 of 64 Module Starting Up the Software PID Controller (S)FB41 "CO

Seite 36

Automation and Drives - SCE T I A Training Document Page 41 of 64 Module 3. Generate a new project, select a path and assign a

Seite 37

Automation and Drives - SCE T I A Training Document Page 42 of 64 Module 5. Highlight 'SIMATIC 300 Station(1)’. Click on

Seite 38

Automation and Drives - SCE T I A Training Document Page 43 of 64 Module 7. Open the hardware catalog. Here, all racks, modu

Seite 39

Automation and Drives - SCE T I A Training Document Page 44 of 64 Module 9. From the hardware catalog, all modules that are plu

Seite 40

Automation and Drives - SCE T I A Training Document Page 45 of 64 Module 10. Note down the addresses of the IO modules (address

Seite 41

Automation and Drives - SCE T I A Training Document Page 46 of 64 Module 12. Insert organization block. (→ Insert → S7 Block → O

Seite 42

Automation and Drives - SCE T I A Training Document Page 47 of 64 Module 14. In the hardware configuration, at Properties of the

Seite 43

Automation and Drives - SCE T I A Training Document Page 48 of 64 Module 16. With ‘LAD, STL, and FBD – Program S7 Blocks’, you

Seite 44

Automation and Drives - SCE T I A Training Document Page 49 of 64 Module 17. The setpoint value, the actual value and the manip

Seite 45

Automation and Drives - SCE T I A Training Document Page 5 of 64 Module 1. PREFACE Preface Fundamentals Discontinuous Act

Seite 46

Automation and Drives - SCE T I A Training Document Page 50 of 64 Module 18. Save and load OB35 (CPU’s key switch is on Stop!)

Seite 47

Automation and Drives - SCE T I A Training Document Page 51 of 64 Module 20. Call the tool Assign parameters to the PID control

Seite 48

Automation and Drives - SCE T I A Training Document Page 52 of 64 Module 21. Open data block ( → File → Open → Online → Sele

Seite 49

Automation and Drives - SCE T I A Training Document Page 53 of 64 Module 22. The PID controller can now be parameterized with th

Seite 50

Automation and Drives - SCE T I A Training Document Page 54 of 64 Module 5. SETTING CONTROLLED SYSTEMS 5.1 General Below, settin

Seite 51

Automation and Drives - SCE T I A Training Document Page 55 of 64 Module 5.2 Setting the PI-Controller according to Ziegler-Nichol

Seite 52

Automation and Drives - SCE T I A Training Document Page 56 of 64 Module • For setpoint characteristic: Preface Fundamentals

Seite 53

Automation and Drives - SCE T I A Training Document Page 57 of 64 Module 5.4 Exercise Example To accommodate the system step respo

Seite 54

Automation and Drives - SCE T I A Training Document Page 58 of 64 Module Solution of the PLC program: Network 1: Call PID Contr

Seite 55

Automation and Drives - SCE T I A Training Document Page 59 of 64 Module Then, the system step response is recorded with the curve

Seite 56

Automation and Drives - SCE T I A Training Document Page 6 of 64 Module Hardware and software required 1 PC, operating system Wi

Seite 57 - 5.4 Exercise Example

Automation and Drives - SCE T I A Training Document Page 60 of 64 Module 6. APPENDIX Diagram of the controller block: Preface

Seite 58 - Solution of the PLC program:

Automation and Drives - SCE T I A Training Document Page 61 of 64 Module Input Parameters Parameter Data Type Value Range Default

Seite 59 - Setpoint

Automation and Drives - SCE T I A Training Document Page 62 of 64 Module Parameter Data Type Value Range Default Description C

Seite 60 - 6. APPENDIX

Automation and Drives - SCE T I A Training Document Page 63 of 64 Module Parameter Data Type Value Range Default Description L

Seite 61 - Parameter Data

Automation and Drives - SCE T I A Training Document Page 64 of 64 Module Output Parameters: Parameter Data Type Value Range Defa

Seite 62

Automation and Drives - SCE T I A Training Document Page 7 of 64 Module 2. FUNDAMENTALS OF CONTROL ENGINEERING 2.1 Tasks of Con

Seite 63

Automation and Drives - SCE T I A Training Document Page 8 of 64 Module 2.2 Components of a Control Loop Below, the basic termino

Seite 64 - Output Parameters:

Automation and Drives - SCE T I A Training Document Page 9 of 64 Module 4. The Disturbance Variable z The disturbance variable is

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