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Preface
vi
Automation
System
S7-400
Hardware
and
Installation
A5E00850741-01
1
2
3
4
5
6
7
8
9
10
11
...
227
228
A5E00850741-01
1
Trademarks
2
Safety Guidelines
2
Qualified Personnel
2
Prescribed Usage
2
Documentation Package
3
S7-400 Instruction List
3
Navigating
4
Recycling and Disposal
4
Further Support
4
Training Centers
4
Technical Support
5
Contents
7
Product Overview
13
S7-400 components
14
Type label
15
Example of a rating plate
16
Installing the S7-400
17
2.1 S7-400 Installation
18
Connecting the CR and ER(s)
19
Connecting witha5VSupply
19
Overview of the Connections
19
Rules for Connection
21
Function of the Racks
22
Racks in the S7-400 System
22
• Modules are not su
22
Electrical Supply
23
Communication Bus (C Bus)
23
2.3 Segmented CR
24
2.4 Subdivided CR
25
Reference Manual, Chapter 1)
26
Dimensions of the Racks
27
Step 2: Mounting the Rack
28
Mounting Screws
29
19-inch reference level
31
Cable duct/fan subassembly
31
Configuration
32
2.7 Methods of Ventilation
34
Subassembly
36
Shipping state
37
Filter Mat (Optional)
37
Procedure
38
Blanking
39
Why Cabinets are Required
41
Cabinet dimensions
44
D D D D D
45
Installation Sequence
46
Removing the Cover
47
Attaching the Modules
48
Screwing the Modules in Place
48
Slot Number
49
Fitting Slot Labels
49
Distributed I/Os
50
2.16 Accessories
51
Addressing the S7-400
53
Addresses
54
Geographical Addresses
54
Logical Addresses
54
The Two Stages of Addressing
54
Default Addressing
55
Channel on a Digital Module
58
Channel on an Analog Module
59
Wiring the S7-400
61
Calculation Example
63
Load Current Power Supplies
64
Determining the Load Current
64
• Otherwise:
65
Potential (M)
67
Application
68
Terminal Connection Model
68
Power Supply Units
68
Filtering the 24 VDC Supply
69
Insulation Monitoring
69
1L+ 2L+ 3L+
72
4.9 Grounding
73
• Grounded configuration
74
• Ungrounded configuration
74
• Grounded and ungrounded
74
Connections
75
Special Cases
76
4.11 Wiring Rules
77
Power Supply Connector
78
CableTiesasStrainRelief
88
Labels and Terminal Diagram
89
Label with blank
90
Cutout in front connector
90
How to Label S7-400 Modules
91
Principle of a Coding Key
92
Coding key
93
Send IM Receive IM Receive IM
96
Terminator
96
Wiring It
97
Cable Routing
98
Securing Cables
98
Shield Contact
98
Bending Radius
98
5.1 Configuring a Network
100
5.2 Fundamentals
101
Number of Nodes
102
MPI/PROFIBUS-DP Addresses
102
Default MPI Addresses
102
Rules for MPI Addresses
103
PG Access
104
Components
106
Networking
107
Example of an MPI Network
109
Example Using a CPU 414-2
111
5.4 Cable Lengths
113
Lengths of Spur Lines
114
5.5 PROFIBUS-DP Bus Cables
116
5.6 Bus Connectors
117
Connecting the Bus Connector
118
Removing the Bus Connector
118
Electrical/Optical Conversion
120
Transmission Rate
121
5.8.1 Fiber-Optic Cables
122
Order Numbers
124
Definition
124
Prerequisite
124
Structure
125
Cable Lengths
126
Laying PCF Fiber-Optic Cable
126
Rules for Laying Cable
127
Commissioning
129
Recommended Procedure
130
Operator Control
134
When Should a CPU be Reset?
135
How to Perform a Memory Reset
135
Special Case MPI Parameters
137
Restart (warm start)
138
Hot restart
138
6.7 Inserting a Memory Card
139
Inserting a Memory Card
140
Inserting a Backup Battery
141
Removing a Backup Battery
144
Introduction
145
Requirements
145
Starting Up
145
417-4 and 417-4H)
146
Maintenance
149
Replacing the Backup Battery
150
Using Backup Batteries
151
Slot Numbering
152
Supply Modules)
152
Installing a New Module
152
7.3 Replacing CPUs
153
Installing a Module
155
Modules with Fuses
157
Check the Plant
157
Changing the Fuses
157
Hot--swapping Modules
159
Fuse Type
161
Replacing the Fuse
161
Operation
162
During Operation
164
Exchanging the Mother Board
166
Chapter Overview
169
General Basic Rules
170
Specific Application
170
EMERGENCY OFF Devices
170
120/230 VAC Supply
171
24 VDC Supply
171
Definition: EMC
173
Rule 1: Large Area Grounding
175
Rule 2: Correct Cable Routing
175
Rule 3: Secure Cable Shields
175
Rule 4: Special EMC Measures
176
See also
176
Inactive Metal Parts
177
Key for example 1
179
A.5 Shielding Cables
181
Handling the Shields
182
A.6 Equipotential Bonding
183
A.7 Cabling Inside Buildings
185
A.8 Cabling Outside Buildings
187
Overview
188
VDE 0185 T103
189
Effects of a Lightning Strike
189
Protection
190
Additional Measures
191
Sample Circuit
196
Components in figure A-7
197
Inductive Surge
198
Intoduction
200
Reliability
200
Important Information
201
Guidelines for Handling
205
B.1 What is ESD?
206
Charging
207
Discharge Damage
208
Glossary
209
Hardware Interrupt
215
Instance Data Block
215
Interface, Multipoint
215
Interrupt, Cyclic
215
Isolated
215
MPI Address
217
Nesting Depth
217
Node Number
217
Non-Isolated
217
Varistor
224
Warm Restart
224
Watchdog interrupt
224
Work Memory
224
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