Service DocumentationSINUMERIK 810 SINUMERIK 820 Basic Version 3Software Version 2Installation ListsInstallation Guide 01.93 Edition

1 Overview of Modules 11.901.3 Overview of modules: maxi-EU1.5 Master PLC linkModuleMaster PLC link:Interface module in the NC6FX 1135 - 6BAInterfa

11.90 8 PG 675/685 Alarms245 No operand identifier GM246 DB is not an assignment list GM247 Operand identifier GM248 System error249 Data word addres

From:NameCompany/Dept.AddressTelephone /Suggestions and/or correctionsShould you come across any printing errorswhen reading this publication, please

Order No.: 6ZB5 410-0DM02-0AA3Printed in the Federal Republic of Germany251/14358 IA 05930.2Siemens AGAutomation GroupAutomation Systems for Machine T

01.93 2 NC Machine Data2.1 General values (Softkey GENERAL DATA)2 NC Machine Data2.1 General values (Softkey GENERAL DATA)1) MD 9 active after NC-St

2 NC Machine Data 11.902.1 General values (Softkey GENERAL DATA)MDNo.Standardvalue105 Feedrate override position 7 10 150 --- %106 - // - position 8

01.93 2 NC Machine Data2.1 General values (Softkey GENERAL DATA)MDNo.Standardvalue131 Spindle override position 1 50 130 --- %132 - // - position 2

2 NC Machine Data 01.932.1 General values (Softkey GENERAL DATA)200 Keyboard assignment a/% 037 097 165165 --- ---201 - // - 7/'x' 160 055

09.91 2 NC Machine Data2.1 General values (Softkey GENERAL DATA)Channel-specific data (Softkey CHANNEL DATA)MDNo.Standardvalue1080 Reset position fo

2 NC Machine Data 09.912.2 Axis-specific values (max. 5 axes) (Softkey AXIAL DATA 1)2.2 Axis-specific values (max. 5 axes) (Softkey AXIAL DATA 1)1)

09.91 2 NC Machine Data2.2 Axis-specific values (max. 5 axes) (Softkey AXIAL DATA 1)MDNo.Standardvalue296* Reference point approach speed 10000 4900

2 NC Machine Data 01.932.3 Spindle-specific values (max. 2 spindles) (Softkey SPINDLE DATA)2.3 Spindle-specific values (max. 2 spindles) (Softkey S

01.93 2 NC Machine Data2.3 Spindle-specific values (max. 2 spindles) (Softkey SPINDLE DATA) StandardvalueMDNo.InputunitReferencesystemMaximuminput v

Valid for:Control Software versionSINUMERIK 810T Basic version 3 3SINUMERIK 810M Basic version 3 3SINUMERIK 820 Basic version 3 3SINUMERIK 820M Basic

2 NC Machine Data 01.932.3 Spindle-specific values (max. 2 spindles) (Softkey SPINDLE DATA)MDNo.Standardvalue443* Positional limit for M 19 11 4096

01.93 2 NC Machine Data2.4 General bits (Softkey MACHINE BITS)2.4 General bits (Softkey MACHINE BITS)5000500150021)Reset pos.G705003No decel-eration

2 NC Machine Data 01.932.5 Configurable options (Softkey MACHINE BITS)2.5 Configurable options (Softkey MACHINE BITS)504050415042504350445045 76543

01.93 2 NC Machine Data2.7 Channel-specific bits (max. 2 channels) (Softkey MACHINE BITS)2.7 Channel-specific bits (max. 2 channels) (Softkey MACHIN

2 NC Machine Data 11.902.9 Compensation flags for leadscrew error compensation (Softkey MACHINE BITS) 2.9 Compensation flags for leadscrew error com

11.90 2 NC Machine Data2.10 Standard machine data2.10 Standard machine data2.10.1 General bits76543210 765432105000 00000110 000001005001 00000011 0

2 NC Machine Data 01.932.10.2 Spindle-specific bits 2.10.2 Spindle-specific bits76543210 765432105200 00000000 000001005201 00000000 000000005210

11.90 2 NC Machine Data2.10.4 Axis-specific bits2.10.4 Axis-specific bits76543210 765432105600 00100000 001000005601 00100000 001000005602 00100000

2 NC Machine Data 11.902.10.4 Axis-specific bits 76543210 765432105760 00000000 000000005761 00000000 000000005762 00000000 000000005763 00000000

01.93 2 NC Machine Data2.11 Input units2.11 Input units• unit = 2 units of position control resolution (MS reference system)e.g. 1 unit of position

SINUMERIK® documentationPrinting historyBrief details of this edition and previous editions are listed below.The status of each edition is shown by th

2 NC Machine Data 01.932.11 Input units• Multgain:Formula: ·3 * 107VmaxUmax10Vmax: max. speed (1000 units/min)Umax: max. voltage at Vmax (Volt)Mult

09.91 2 NC Machine Data2.11 Input units• MD 200* (axis assignment) or MD 400* (spindle assignment) for SPC measuringcircuit modules1 2Example ofthe

2 NC Machine Data 01.932.11 Input unitsExample: MD 2000 = 01 01 02 10Measuring circuit module 1InputsEncoder 1Measuring circuit module 2OutputsOutpu

01.93 2 NC Machine Data2.11 Input unitsDetermination of possible position control parameters (MD 364* and MD 368*)– The encoder is mounted directly

2 NC Machine Data 11.902.11 Input unitsExamples for determining MD 364* and MD 368*.– The encoder is mounted directly on the ball screw.l = 10 mmp =

01.93 2 NC Machine Data2.11 Input units– A rotary axis is used.p= 18000 pulses per revolutionf= 5b= 1/2 10-3 degreesMD 368* =360 degrees bMD 364* =

01.93 3 PLC Machine Data3.1 General values3 PLC Machine Data3.1 General valuesStandardvalue0 No. for interrupt-processing inputbyte763-1 PLC - Proce

3 PLC Machine Data 11.903.2 User data3.2 User dataMD-No.Standard-value1000 1st PLC user MD 0 9999/65536 - MW 1201001 2nd PLC user MD 0 9999/65536 -

09.91 3 PLC Machine Data3.3 General bits3.3 General bits2000PLC MD1007BCD-codedPLC MD1006BCD-codedPLC MD1005BCD-codedPLC MD1004BCD-codedPLC MD1003B

11.90 4 Digital Link4 Digital Link A digital link as implemented in Basic version 2 is not available. © Siemens AG 1990 All Rights Reserved 6ZB5

1Overview of Modules NC Machine Data 23PLC Machine Data Digital Link45Setting Data6PLC Signals7 Alarm List8PG 675/685 Alarms

01.93 5 Setting Data5.1 General values5 Setting Data5.1 General valuesSDNo.Standardvalue0 Dry run feedrate 0 44000 1)IS 1000 units/min1 Dynamic smoo

5 Setting Data 11.905.5 General bits5.5 General bits50001)TurningcyclesDrilling andmilling patts. Drillingcycles5001Display in-processactual valuesy

11.90 5 Setting Data5.7 Bits for 2nd serial interface5.7 Bits for 2nd serial interface50185019OddparityWithparity50205021Odd parityWith parity502250

5 Setting Data 01.935.9 Table for standard devices5.9 Table for standard devicesBaud rate table:0 0 0 0 110 baud0 0 0 1 150 baud0 0 1 0 300 baud0 0

11.90 5 Setting Data5.10 Axis-specific bits5.10 Axis-specific bits560*Enablechange ofscaling562* 76543210Bit No.SDNo.© Siemens AG 1990 All Rights R

01.93 6 PLC Signals6.3 NC/PLC interface6.3 NC/PLC interface6.3.1 PLC input signals NC PLC 76543210ByteNo.IB 103Channel1Transform-ation isactiveG3

ContentsPage1 Overview of Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11.1 Overview of modules: NC . . . . . . .

6 PLC Signals 09.916.3.1 PLC input signals NC PLC 76543210ByteNo.IB 1181st axisAxis inpositioncontrolReferencepointreached+ – fine coarseIB 1191s

01.93 6 PLC Signals6.3.1 PLC input signals NC PLC 76543210ByteNo.IB 114Spindle1ActualspindlerotationclockwiseProgram-med speedtoo highSpindle ins

6 PLC Signals 01.936.3.2 PLC output signals PLC NC6.3.2 PLC output signals PLC NCQB 108Mirror imageFollow-upoperationFeed enable *Deceler-ationP

01.93 6 PLC Signals6.3.2 PLC output signals PLC NCQB 70Mirror imageFollow-upoperationFeed enable *Deceler-ationPositioningaxisServoenable+–QB 71+–

6 PLC Signals 01.936.3.2 PLC output signals PLC NC 76543210ByteNo.QB 78Blanking ofscreenKey-oper.switchData in start(2nd inter-face)Data in start

11.90 6 PLC Signals6.4 System signals6.4 System signals 76543210FlagbyteNo.FB 0Flashingfrequency1 HzAlways oneAlways zeroFB 1FB 2OB 2 OB 1FB 3OB 2

6 PLC Signals 09.916.5 NC-PLC user interface6.5 NC-PLC user interface 76543210FlagbyteNo.FB 19FB 20FB 19FB 20FB 23ring bufferfullring bufferemptyV.

11.90 6 PLC Signals6.5 NC-PLC user interface 76543210FlagbyteNo.FB 38M 47 M 46 M 45 M 44 M 43 M 42 M 41 M 40FB 39M 55 M 54 M 53 M 52 M 51 M 50 M 49

6 PLC Signals 11.906.5 NC-PLC user interface 76543210FlagbyteNo.FB 53FB 54FB 55FB 56FB 57FB 58FB 59FB 60FB 61FB 62FB 63FB 64Extended M address10010

01.93 6 PLC Signals6.5 NC-PLC user interface 76543210FlagbyteNo.FB 65FB 66FB 67FB 68FB 69FB 70FB 71FB 72FB 73FB 74FB 75FB 76FB 77FB 78FB 79FB 80FB

5 Setting Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15.1 General values . . . . . . . . . . . . . .

6 PLC Signals 01.936.5 NC-PLC user interface 76543210FlagbyteNo.FB 87FB 88FB 89FB 90FB 91Bit No.6-16 Siemens AG 1990 All Rights Reserved 6ZB

11.90 6 PLC Signals6.6 M functions with extended address6.6 M functions with extended address 76543210FlagbyteNo.FB 92FB 93FB 94FB 95FB 96FB 97FB 9

6 PLC Signals 11.906.7 PLC error messages6.7 PLC error messages 76543210FlagbyteNo.FB 100 6007 6006 6005 6004 6003 6002 6001 6000FB 101 6015 6014 6

01.93 6 PLC Signals6.8 PLC machine data6.8 PLC machine dataFlagbyteNo.FB 116 MD 3000 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0FB 117 MD 3001 B

6 PLC Signals 11.906.9 Description of the function blocks (FB)6.9 Description of the function blocks (FB)The function blocks for tool management, in

11.90 6 PLC Signals6.9.3 Function blocks FB 61, FB 62: External data input6.9.3 Function blocks FB 61, FB 62: External data inputMeaning of the erro

6 PLC Signals 11.906.9.3 Function blocks FB 61, FB 62: External data inputParameter description of function block FB 61 / FB 62ZFPNB0/F0 Value witho

11.90 6 PLC Signals6.9.3 Function blocks FB 61, FB 62: External data inputOverview of number formatsunassignedFormat:DWnFWn1 0 1 1 1 0 1 0BI Bit pat

6 PLC Signals 03.916.9.3 Function blocks FB 61, FB 62: External data inputMachine dataMachine data NC MDN <Address> 0...4999 1 B0,F0 3)B0,F0 3

01.93 6 PLC Signals 6.9.3 Function blocks FB 61, FB 62: External data input Actual valuesAxis position actual workpiece orientedACPW<Axis no.>

01.93 1 Overview of Modules1.1 Overview of modules: NC1 Overview of Modules1.1 Overview of modules: NC1.1.1 SINUMERIK 810 Basic version 3810 bus, 24

6 PLC Signals 11.906.9.4 Function block FB 65: M STACK and function block FB 66: STACK M6.9.4 Function block FB 65: M STACK andfunction block

01.93 6 PLC Signals 6.10 Description of the data blocks 6.10 Description of the data blocks6.10.1 DB 1: Diagnostics DBByteNo.DW 0 Current cycle time

6 PLC Signals 01.936.10 Description of the data blocksByteNo.DL 10 SettimeStarttimeDR 10DL 11DR 11DL 12DR 12DL 13DR 13DL 14DR 14DL 15DR 15Bit No. 7

11.90 6 PLC Signals 6.10.2 DB 36: Status data transfer function blocks FB 61/FB 62 6.10.2 DB 36: Status data transfer function blocks FB 61/FB 6215 1

6 PLC Signals 01.936.10.3 DB 37: Interface control6.10.3 DB 37: Interface controlBit No. 76543210DLByteNo.DRDL 0V.24(RS232C)runningDR 0DL 1BTRsele

09.91 6 PLC Signals6.10.3 DB 37: Interface controlData type for data outputData type DW 2/DW 3Initial numberDW 4End numberDW 5ChannelnumberDW 6Data

6 PLC Signals 09.916.10.4 Software cams (DB 39) (Option)Bit No.DLByteNo.DRDL 6+–DR 0+–+–+–+–Interface signals from NC to PLC (Section 4.6)Cam signal

09.91 6 PLC Signals6.10.5 Display functions (DB 40)6.10.5 Display functions (DB 40)Bit No.DLByteNo.DRDL 0...DL 7...Interface signals (Section 4.7)Di

11.90 7 Alarm Lists7.1 NC alarms7 Alarm List7.1 NC alarmsLegend for the tables in Sections 7.1.1 to 7.1.5 and Section 7.2R The error is not program-

7 Alarm Lists 09.917.1.1 POWER ON alarms (No. 1 ... 56)7.1.1 POWER ON alarms (No. 1 ... 56)POWER ON alarms can only be reset when the control is swi

1 Overview of Modules 01.931.1.2 SINUMERIK 820 Basic version 31.1.2 SINUMERIK 820 Basic version 3820 bus, 24V 6FX1 137 - 4BA00230 V AC power supply

11.90 7 Alarm Lists7.1.2 V.24 (RS 232 C) alarms7.1.2 V.24 (RS 232 C) alarmsMeaningBlock/sequencerelated NC StartNC-Ready2Alarm No.Interlocking of16

7 Alarm Lists 01.937.1.3 RESET axis-specific alarms (max. 7 axes)7.1.3 RESET axis-specific alarms (max. 7 axes)MeaningBlock/sequencerelatedAlarmNo.I

09.91 7 Alarm Lists7.1.4 RESET alarms general7.1.4 RESET alarms generalMeaningAlarm No.2000 Emergency stop S x x2031 Weighting factor too high (MD 3

7 Alarm Lists 11.907.1.4 RESET alarms generalContinuation: RESET alarms generalMeaningAlarm No.2065 Overtravel will be reached B x2066 Thread lead e

01.93 7 Alarm Lists7.1.4 RESET alarms generalContinuation: RESET alarms generalMeaningAlarm No.2160 Illegal scaling factor B x x2161 Illegal scaling

7 Alarm Lists 03.917.1.5 NC alarms, acknowledgeable (ERASE alarms)7.1.5 NC alarms, acknowledgeable (ERASE alarms)MeaningAlarm No.3000 General progra

03.91 7 Alarm Lists7.1.5 NC alarms, acknowledgeable (ERASE alarms)Continuation: NC alarms, acknowledgeable (ERASE alarms)MeaningAlarm No.3025 Displa

7 Alarm Lists 09.917.1.5 NC alarms, acknowledgeable (ERASE alarms)Continuation: NC alarms, acknowledgeable (ERASE alarms)MeaningAlarm No.3072 Alarm

11.90 7 Alarm lists7.1.6 Cycles alarm texts7.1.6 Cycles alarm textsMeaningBlock/sequencerelatedNC StartNCReady 2Alarm No.Interlocking of4000to 4049A

7 Alarm lists 11.907.2 PLC operating system and user alarms7.2 PLC operating system and user alarmsMeaningBlock/sequencerelatedPLCSTOPNCReady2 Alarm

11.90 1 Overview of Modules1.2 Overview of modules: mini-EU1.2 Overview of modules: mini-EUModuleCU / MPC interface with power supply 6FX1 132 - 1BA

11.90 7 Alarm lists7.2 PLC operating system and user alarmsContinuation: PLC operating system and user alarmsMeaningAlarm No.6119 MD 0005: Cycle tim

7 Alarm lists 11.907.2 PLC operating system and user alarmsContinuation: PLC operating system and user alarmsMeaningAlarm No.6145 Incorrect quantity

11.90 8 PG 675/685 Alarms8 PG 675/685 AlarmsExplanation of abbreviations : 1) GM General messageOM Operator messageHM Hardware message1 PLC in Stop

8 PG 675/685 Alarms 11.9021 Functional identifier in IM unknown GM22 Error in IM program memory HM23 PLC in ”STOP” status, e.g. due toaddressing erro

11.90 8 PG 675/685 Alarms42 Incorrect EPROM submodule OM Check PLC type preset or clearEPROM submodule43 System diskette inserted in drive 1? Data di

8 PG 675/685 Alarms 11.9070 Block available in EPROM GM71 Test block not available GM72 Test block already available GM73 Replacement block (original

11.90 8 PG 675/685 Alarms112 Overview display cannot be output(recursive)OM OB 1 missing113 Overview display cannot be output OM114 Overview display

8 PG 675/685 Alarms 11.90140 Character inhibited GM141 Parameter specification not allowed GM Byte and/or bit address must not beinput here142 Parame

11.90 8 PG 675/685 Alarms162 Operand not allowed GM168 Too many brackets GM169 System error170 System error171 No network available GM174 Screen limi

8 PG 675/685 Alarms 11.90211 Parameter not allowed GM212 Number too large See Instruction Manual of PG 675 213 FMT bracket missing See Instruction Ma