Siemens Sinumerik 810T Bedienerhandbuch

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11.90 11 Alarms
11.1 General
11 Alarms
11.1 General
The control contains permanently active monitors which detect malfunctions in the NC,
interface controller and machine at such an early stage that damage to the workpiece, tool or
machine is largely ruled out.
In the event of malfunctions, machining is first interrupted and the drives shut down, the cause
of the fault being stored and displayed as an alarm. At the same time the PLC is informed that
an NC alarm is present.
Monitors exist for the following:
Read-in
Format
Measuring-circuit cables
Position encoder and drive
Contour
Spindle speed
Enable signals
Voltage
Temperature
Microprocessor
Serial interfaces
Data transfer between NC and PLC
Condition of back-up battery
System program memory
User program memory
©
Siemens AG 1990 All Rights Reserved 6ZB5 410-0DL02 11–1
SINUMERIK 810 GA3/820 GA3 (IA)
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Inhaltsverzeichnis

Seite 1 - 11 Alarms

11.90 11 Alarms11.1 General11 Alarms11.1 GeneralThe control contains permanently active monitors which detect malfunctions in the NC,interface contr

Seite 2 - 11 Alarms 11.90

11 Alarms 11.9011.6 Alarm list POWER ONScan:Effect:Remedy:13RAM error on CPU• With POWER ON• Error in RAM area of module• Format user memory and cle

Seite 3 - 11.90 11 Alarms

09.91 11 Alarms11.7 RS232C (V.24) Alarms11.7 RS232C (V.24) AlarmsEffect:Explanation:Remedy:16Parity error RS232C (V.24)• RS232C (V.24) transmission

Seite 4 - 11.5 Display format

11 Alarms 09.9111.7 RS232C (V.24) AlarmsEffect:Explanation:Remedy:19I/O device not ready RS232C (V.24)• No files are read in• Low-level DSR signal f

Seite 5 - 116* ORD12 Contour monitoring

09.91 11 Alarms11.7 RS232C (V.24) AlarmsCause:Effect:Explanation:Remedy:23Char. parity error RS232C (V.24)Tape dirty or damaged• RS232C (V.24) trans

Seite 6 - 11.5 Display format

11 Alarms 09.9111.7 RS232C (V.24) AlarmsEffect:Explanation:28Circ. buffer overflow RS232C (V.24)• RS232C (V.24) transmission interrupted• Last block

Seite 7 - Incorrect unit system

09.91 11 Alarms11.7 RS232C (V.24) AlarmsCause:Remedy:31No free PP number RS232C (V.24)The maximum number of programs specified by means of machine d

Seite 8 - Wrong axis/spindle assign

11 Alarms 09.9111.7 RS232C (V.24) AlarmsCause:Effect:Remedy:34Operator error RS232C (V.24)Data transmission initiated at the NC and the PLC issues a

Seite 9 - Wrong UMS identifier

01.93 11 Alarms11.7 RS 232 C (V.24) AlarmsPOWER ON alarmsCause:Effect:Remedy:40Wrong data in MD 576*Wrong data in MD 576* bit 7, 6, 5NC START disabl

Seite 10 - RAM error on memory module

11 Alarms 09.9111.8 Axis-specific RESET alarms11.8 Axis-specific RESET alarmsDAC limit reachedCyclicallyNo direct effect. The error enters the follo

Seite 11 - Frame error RS232C (V.24)

09.91 11 Alarms11.8 Axis-specific RESET alarmsCause:Scan:Effect:Explanation:Remedy:112*Clamping monitoring• Incorrect position feedback polarity• Me

Seite 12 - Time monitoring RS232C (V.24)

11 Alarms 11.9011.2 Display of all messages and alarms with DIAGNOSIS softkey11.2 Display of all messages and alarms with DIAGNOSIS softkeyIf the mo

Seite 13 - 11.7 RS232C (V.24) Alarms

11 Alarms 09.9111.8 Axis-specific RESET alarms132*Control loop hardware (POWER ON required)• Cyclically• NC START disabled• Setpoint relay drops out

Seite 14

09.91 11 Alarms11.8 Axis-specific RESET alarms156*Set speed too highScan:Effect:Explanation:Remedy:• Cyclically• NC START disabled• Setpoint 0• Serv

Seite 15

11 Alarms 01.9311.8 Axis-specific RESET alarmsScan:Effect:Explanation:Remedy:184*Stop behind reference pointDuring approach to reference point• NC S

Seite 16

09.91 11 Alarms11.9 General RESET alarms11.9 General RESET alarmsEffect:Explanation:2032Stop during threading• Setpoint 0• NC Start disabled• Stoppa

Seite 17 - Illegal software limit switch

11 Alarms 09.9111.9 General RESET alarmsCause:Effect:Explanation:An axis speed was specified which was larger than the maximum axisspeed (MD 280*)Sp

Seite 18 - DAC limit reached

09.91 11 Alarms11.9 General RESET alarms2037Explanation:Prog. S value too highProgrammed, overstored spindle speed ”S” exceeds ”16 000”.Enter slower

Seite 19 - Contour monitoring

11 Alarms 09.9111.9 General RESET alarmsScan:Explanation:Effect:Remedy:2042Parity error in memory• During processing in automatic mode One or more c

Seite 20

09.91 11 Alarms11.9 General RESET alarmsEffect:Remedy:2048Circle end point error• NC START disabled• Programmed circle end point not on circle• End

Seite 21 - Servo enable trav. axis

11 Alarms 09.9111.9 General RESET alarmsExplanation:2059G92 Program error• Use of an illegal address characterG92 is only allowed with address ”S” (

Seite 22 - Follow-up/park for axis

11.90 11 Alarms11.9 General RESET alarmsScan:Explanation:Effect:Remedy:Note:2064Program error round axisDuring processing in automatic/MDI modeIn th

Seite 23 - Emergency stop

11.90 11 Alarms11.3 Alarm numbers and alarm groups / Clearing alarmsTabular overview with assignment of alarm number and clear mode:Alarm cleared on

Seite 24 - G35 thread lead decr. error

11 Alarms 11.9011.9 General RESET alarmsScan:Effect:Explanation:Remedy:2068Pos. behind working areaDuring processing in AUTOMATIC/MDI• NC START disa

Seite 25 - Program not in memory

11.90 11 Alarms11.9 General RESET alarmsExplanation:2076Incorrect G02/G03 (contour definition)Circle direction not possible with defined contourExpl

Seite 26 - Option not available

11 Alarms 11.9011.9 General RESET alarmsExplanation:Remedy:2087Coord. rotation n. allowedWhen coordinate rotation has been programmed in the NC prog

Seite 27 - 3D option not available

11.90 11 Alarms11.9 General RESET alarmScan:Effect:Explanation:Remedy:Note:2153Control loop spindle - HWCyclically• NC START disabledSetpoint 0• NC

Seite 28 - Thread lead too high

11 Alarms 01.9311.9 General RESET alarmsMachining haltedScale change not allowed in NC programCheck NC program with G51 X.. Y.. Z.. U.. PEffect:Sign

Seite 29 - Max. speed = 0

01.93 11 Alarms11.9 General RESET alarmsExplanation: M functions reserved by the NC have been used forselecting/deselecting the rotary axis mode(e.g

Seite 30

11 Alarms 01.9311.9 General RESET alarmsCause:Abhilfe:This occurs only at NC Start after block search in the target blockwhen the MD ”Add axis after

Seite 31 - CRC plane not determinable

09.91 11 Alarms11.10 RESET alarms spindle-specific11.10 RESET alarms spindle-specificScan:Explanation:Remedy:Only when NC MD 520* bit 2 is set (enco

Seite 32 - Spindle speed too high

11 Alarms 09.9111.11 Alarm list ACKNOWLEDGE11.11 Alarm list ACKNOWLEDGEExplanation:Remedy:3000General program errorA general programming error which

Seite 33 - Scale factor not allowed

09.91 11 Alarms11.11 Alarm list ACKNOWLEDGEExplanation:Remedy:3004CL800 error• @ function not available• Incorrect address after @• Number of addres

Seite 34 - Wrong appr./retract plane

11 Alarms 11.9011.4 Alarm display on screen11.4 Alarm display on screenMessages from the monitor are displayed on the screen in the ”Alarm line”. Th

Seite 35 - Axis doubling active

11 Alarms 09.9111.11 Alarm list ACKNOWLEDGEExplanation:Remedy:3007Wrong setting data program• G25 / G26 programmed• G92 programmed with an address o

Seite 36 - No additional axes possible

11.90 11 Alarms11.11 Alarm list ACKNOWLEDGEExplanation:Remedy:3011Number of axes > 2 / axes twice• An axis has been programmed twice in the same

Seite 37 - Option M 19 missing

11 Alarms 11.9011.11 Alarm list ACKNOWLEDGEScan:Effect:Explanation:Remedy:3017Part program no. occurs twiceWith ”POWER ON RESET” (switching on of co

Seite 38 - Invalid address

11.90 11 Alarms11.11 Alarm list ACKNOWLEDGEExplanation:Remedy:3024Display description not availableA configured softkey has been used to skip to a d

Seite 39 - Wrong block structure

11 Alarms 09.9111.11 Alarm list ACKNOWLEDGEExplanation:Remedy:3028Too many fields / variables• Configuring error in selected display. The number of

Seite 40 - Intersection error

11.90 11 Alarms11.11 Alarm list ACKNOWLEDGEExplanation:Remedy:3034Text not availableThe followings texts have been incorrectly linked or not linked

Seite 41 - External data input error

11 Alarms 11.9011.11 Alarm list ACKNOWLEDGEExplanation:Remedy:A variable has been selected which cannot be represented in control.Check display usin

Seite 42 - CRC/TNRC contour error

01.93 11 Alarms11.11 Alarm list ACKNOWLEDGEExplanation:Remedy:3081CRC not selected on approachThe function ”soft contour approach and retract” is on

Seite 43 - Graphics command too volum

11 Alarms 01.9311.11 Alarm list ACKNOWLEDGEExplanation:3200e.g. 1N5 illegal working area limitation N5 = axis number 5 (a number from 1 to 7 is poss

Seite 44 - Graphics option not available

11.90 11 Alarms11.11 Alarm list ACKNOWLEDGE6000:6063PLC user alarmExplanation:Remedy:Initiation bit was set in the PLC user programCheck PLC program

Seite 45 - Fields / var. not displayable

11.90 11 Alarms11.5 Display format• Example illustrating display format type BApplies to alarm numbers 1000 ... 1963Max. 28 charactersfor descrip

Seite 46 - Data block not available

11 Alarms 09.9111.11 Alarm list ACKNOWLEDGECause:Effect:Remedy:6103Transfer to missing DBL DW or T DW without prior ”opening” (A DB ...) of a data b

Seite 47 - Transformationsdaten-Fehler

11.90 11 Alarms11.11 Alarm list ACKNOWLEDGE6108Illegal segment block transfer TNB / TNWCause:Effect:Explanation:Remedy:Source : Segment No. 0-A allo

Seite 48 - M19 still active

11 Alarms 11.9011.11 Alarm list ACKNOWLEDGE6112MC 5 - command STPCause:Effect:Explanation:STP instruction programmedPLC STOPPLC STOP after terminati

Seite 49 - Illegal MC 5 parameter

11.90 11 Alarms11.11 Alarm list ACKNOWLEDGE6117MD 0001: CPU loadCause:Effect:Remedy:PLC MD 1 greater than 20 %PLC STOPCorrect MD6118MD 0003: Alarm r

Seite 50 - Illegal segment LIR / TIR

11 Alarms 09.9111.11 Alarm list ACKNOWLEDGE6123Illegal servo sampling time Cause:Effect:Remedy:NC MD 155 greater than 5PLC STOPCorrect MD6124Gap in

Seite 51 - MC 5 instruction STS

09.91 11 Alarms11.11 Alarm list ACKNOWLEDGECause:Effect:Remedy:6128Wrong I/O jumperingSame address for central and distributed I/O devicePLC STOPCha

Seite 52 - MD 0000: Alarm byte No

11 Alarms 11.9011.11 Alarm list ACKNOWLEDGE6134Illegal block MC 5 programEffect:Remedy:PLC STOPPLC OVERALL RESET, reload PLC program6135Illegal bloc

Seite 53 - This arrangement n. permitted

09.91 11 Alarms11.11 Alarm list ACKNOWLEDGE6139EU transmission errorCause:Effect:Remedy:Incorrect protocol between EU and central controller (NC).Se

Seite 54 - Alarm byte missing

11 Alarms 11.9011.11 Alarm list ACKNOWLEDGE6146Decoding DB too shortCause:Effect:Remedy:DB 80 not set up over full length (DW 0 - 95)PLC STOPSet up

Seite 55 - Illegal block basic program

11.90 11 Alarms11.11 Alarm list ACKNOWLEDGE6150Timeout: MC5 userCause:Effect:Remedy:PLC STOP(S5 prog.)Evaluate fine coding of errors, see Programmin

Seite 56 - No response from EU

11 Alarms 11.9011.5 Display format• Example illustrating display format type DApplicable to alarm numbers 6000 ... 6163 (PLC error messages)and to

Seite 57 - Decoding DB not modulo 6

11 Alarms 11.9011.11 Alarm list ACKNOWLEDGE6154Timeout: LPB / LPW / TPB / TPWCause:Effect:Remedy:Load/transfer command to faulted I/O devicePLC STOP

Seite 58 - Stop via softkey PG

11.90 11 Alarms11.11 Alarm list ACKNOWLEDGE6158Timeout with I / O transferCause:Effect:Explanation:Remedy:Central I/O device no longer signallingPLC

Seite 59 - Timeout: TNB / TNW

11 Alarms 11.9011.11 Alarm list ACKNOWLEDGE6162Processing time delay OB2 Cause:Effect:Explanation:Remedy:The alarm program interrupted itself.PLC ST

Seite 60

01.93 11 Alarms11.6 Alarm list POWER ON11.6 Alarm list POWER ONCause:Scan:Explanation:Remedy:Note:1Battery alarm - power supplyVoltage of back-up ba

Seite 61 - Cycle time exceeded

11 Alarms 09.9111.6 Alarm list POWER ONScan:Explanation:Remedy:5Too many inp. buffer param.When formatting user program memory with ”FORMAT USER M.

Seite 62 - PLC user messages

09.91 11 Alarms11.6 Alarm list POWER ONScan:Effect:Explanation:9Memory too small for UMSWith POWER ONUMS declared invalidOn switching on, the conten

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