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Troubleshooting
9-16
SIMATIC 545/555/575 System Manual
9.4 Troubleshooting CPU Non-Fatal Errors
Definitions of non-fatal errors and suggested courses of action are as
follows.
• Scan overrun — The CPU fixed scan time is not sufficient to execute
the user program.
• I/O base failure — A configured base is not connected or has failed.
Check the I/O cabling and the I/O configuration.
• Special function port failure — A communication port on an SF module
has failed. Check all SF modules.
• I/O module failure — A configured module is not present or is reporting
an error. Run AUX 25 or see Appendix C to identify the module.
• I/O table does not agree with modules installed — The configured I/O
does not match what is installed in the base. Check the I/O
configuration and/or run AUX 25.
• Password warning — The CPU has a password that has been disabled
by an operator.
NOTE: Series 505 I/O modules with date codes before January 1988 cannot
be used with a 545/555 CPU. See Appendix B for details on compatibility.
- 1
- 1
- MANUAL PUBLICATION HISTORY 3
- LIST OF EFFECTIVE PAGES 4
- Contents 5
- Contents v 7
- Contents vii 9
- Contents ix 11
- Chapter 9 Troubleshooting 12
- Contents xi 13
- List of Figures 15
- Contents xv 17
- List of Tables 18
- Contents xvii 19
- System Overview 23
- 1.1 Overview 24
- Overview (continued) 26
- 1.2 System Features 28
- Table 1-2 CPU Specifications 29
- System Features (continued) 30
- 1.3 Programming Tools 33
- 1.4 Hardware Overview 34
- Pre-installation Guidelines 36
- 2.2 Safety Considerations 38
- 2.3 575 Fault Relay Operation 41
- USER-CONFIGURED 42
- 2.5 Electrical Noise 47
- 2.6 Correcting Noise Problems 48
- 2.7 Wiring Guidelines 51
- Chapter 3 56
- To install a CPU: 57
- To install an RBC: 57
- 3.3 Series 505 Bases 59
- Measurements: 62
- TAB1TAB2 64
- DC POWER GOOD 66
- AC NEUTRAL 66
- 505-6660 66
- Replaceable Lithium Battery 71
- Replaceable 73
- Lithium Battery 73
- Battery Clip 73
- Battery Socket 73
- 0 (Off)(On) 1 77
- Maximum torque: 82
- 5.0 in-lb (0.56 N-m) 82
- Chapter 4 84
- • Series 505 Remote I/O Annex 85
- • PROFIBUS-DP Annex 85
- Front of Fan Assembly 91
- Fuse holder 92
- Turn counterclockwise 92
- (Run mode) 4.875 to 5.250 1 A 98
- (Battery 98
- Align metal backplate 100
- 4.8 Installing the Battery 103
- Battery connector 104
- Rear panel 104
- Break-away tab 104
- Battery fuse 105
- Alignment 106
- Alignment notch 106
- 4.10 Configuring the CPU 107
- Dipswitch 112
- Standoff 112
- 4.12 Installing VMEbus Boards 115
- 575 system 116
- Figure 4-18 575 Controller 116
- 4.13 Wiring the Fault Relay 127
- *optional 128
- Chapter 5 142
- 5.1 Overview 143
- 5.2 Installation 144
- Installation (continued) 145
- 5.3 Communication Ports 146
- Dipswitch for 149
- Backplane 149
- Figure 5-8 RBC Status Display 153
- Table 5-4 RBC Status Codes 153
- Status Display 153
- 5.5 PPX:505–6870 RBC 155
- Jumper E1 for 156
- PPX:505–6870 RBC (continued) 157
- Cabling and Wiring the System 166
- 6.1 Cable Routing 167
- Drop line from CPU or RBC 180
- Terminating 180
- Resistor 180
- 6.4 Connecting Modems 197
- 6.5 Connecting to a Printer 199
- Chapter 7 201
- 7.1 Program Storage Options 202
- Note location of notches 207
- Note location 207
- Starting Up the System 213
- 8.1 Powering Up the System 214
- 8.2 CPU Memory Configuration 216
- Number per block 217
- Troubleshooting 221
- System Specifications 246
- ° C (32 to 140° F) 247
- ° C (–40 to 158° F) 247
- Power and Compatibility 251
- B.1 Power Consumption 252
- Power Consumption (continued) 254
- Serial Number 259
- Appendix C 260
- Upgrade Path A 264
- Upgrade Path B 264
- Upgrade Path 266
- Remote Base Controller 272
- Power Supply 272
- FREEZE 273
- (factory set) 273
- Controller 275
- RS-485 I/O 282
- From PLC 282
- I/O BASES 282
- 505–6860 282
- Series 505 and VME Components 283
- D.2 575 VME System Components 287
- D.3 Recommended Spare Parts 288
- Appendix E 290
- E.1 Discrete AC Input Module 291
- E.3 Discrete AC Output Module 296
- °C) Temperature (°C) 297
- E.5 Discrete DC Output Module 301
- E.6 Discrete DC Input Module 304
- Appendix F 306
- Index-2 313
- Index-4 315
- Index-6 317
- Index-8 319
- Index-10 321
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