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System Overview
SIMATIC 545/555/575 System Manual
Two I/O channels are available for expansion I/O.
• The Series 505 channel supports Series 505 and Series 500 remote I/O.
NOTE: To upgrade your Series 500 installation to a Series 505 system while
keeping your Series 500 remote I/O bases, see Appendix C.
• The PROFIBUS-DP I/O channel supports PROFIBUS-DP I/O masters,
slaves, and field devices, and also Series 505 remote I/O (by means of
the DP RBC, PPX:505–6870).
Both I/O channels are supported by the 545–1104 and all models of the 555
CPUs. Annex cards are available to allow the 575 CPUs to access either
channel: the PPX:575–2126 is used with the Series 505 remote I/O channel,
and the PPX:505–CP5434–DP is used with the PROFIBUS-DP I/O channel.
Only one annex card can be used per 575 CPU; the annex card mounts on
the CPU, and does not require a separate VME slot. One annex card, the
PPX:505–CP5434–DP, is available for the 545–1103 CPU; the 545–1103 can
only access Series 505 remote I/O by means of the 505 PROFIBUS-DP RBC.
Table 1-3 offers a breakdown of the types of I/O, local and remote, supported
by the various CPU models.
Table 1-3 I/O Options
Local I/O Expansion I/O
CPU
I/O Type Max # of Slots Series 505 PROFIBUS-DP
1
545–1103/1105 Series 505 16 Not supported 32 devices
2
545–1104/1106 Series 505 16 15 bases 112 devices
555–1103/1104 Series 505 16 15 bases 112 devices
555–1105/1106 Series 505 16 15 bases 112 devices
575–2104
575–2105/2106
VME 14
3
15 bases
4
112 devices
2
1
The number for devices supported includes both masters and slaves.
2
Optional for this system. Requires installation of PPX:505–CP5434–DP annex card.
3
Assumes 2 slots taken for at least one 575 CPU.
4
Optional for this system. Requires installation of PPX:575–2126 annex card.
NOTE: You cannot use some early model (pre-1989) Series 505 I/O modules
with a 545, 555, or 575 CPU. Refer to Appendix B for details about
compatibility.
Expansion I/O
I/O Channel
Support
- 1
- 1
- MANUAL PUBLICATION HISTORY 3
- LIST OF EFFECTIVE PAGES 4
- Contents 5
- Contents v 7
- Contents vii 9
- Contents ix 11
- Chapter 9 Troubleshooting 12
- Contents xi 13
- List of Figures 15
- Contents xv 17
- List of Tables 18
- Contents xvii 19
- System Overview 23
- 1.1 Overview 24
- Overview (continued) 26
- 1.2 System Features 28
- Table 1-2 CPU Specifications 29
- System Features (continued) 30
- 1.3 Programming Tools 33
- 1.4 Hardware Overview 34
- Pre-installation Guidelines 36
- 2.2 Safety Considerations 38
- 2.3 575 Fault Relay Operation 41
- USER-CONFIGURED 42
- 2.5 Electrical Noise 47
- 2.6 Correcting Noise Problems 48
- 2.7 Wiring Guidelines 51
- Chapter 3 56
- To install a CPU: 57
- To install an RBC: 57
- 3.3 Series 505 Bases 59
- Measurements: 62
- TAB1TAB2 64
- DC POWER GOOD 66
- AC NEUTRAL 66
- 505-6660 66
- Replaceable Lithium Battery 71
- Replaceable 73
- Lithium Battery 73
- Battery Clip 73
- Battery Socket 73
- 0 (Off)(On) 1 77
- Maximum torque: 82
- 5.0 in-lb (0.56 N-m) 82
- Chapter 4 84
- • Series 505 Remote I/O Annex 85
- • PROFIBUS-DP Annex 85
- Front of Fan Assembly 91
- Fuse holder 92
- Turn counterclockwise 92
- (Run mode) 4.875 to 5.250 1 A 98
- (Battery 98
- Align metal backplate 100
- 4.8 Installing the Battery 103
- Battery connector 104
- Rear panel 104
- Break-away tab 104
- Battery fuse 105
- Alignment 106
- Alignment notch 106
- 4.10 Configuring the CPU 107
- Dipswitch 112
- Standoff 112
- 4.12 Installing VMEbus Boards 115
- 575 system 116
- Figure 4-18 575 Controller 116
- 4.13 Wiring the Fault Relay 127
- *optional 128
- Chapter 5 142
- 5.1 Overview 143
- 5.2 Installation 144
- Installation (continued) 145
- 5.3 Communication Ports 146
- Dipswitch for 149
- Backplane 149
- Figure 5-8 RBC Status Display 153
- Table 5-4 RBC Status Codes 153
- Status Display 153
- 5.5 PPX:505–6870 RBC 155
- Jumper E1 for 156
- PPX:505–6870 RBC (continued) 157
- Cabling and Wiring the System 166
- 6.1 Cable Routing 167
- Drop line from CPU or RBC 180
- Terminating 180
- Resistor 180
- 6.4 Connecting Modems 197
- 6.5 Connecting to a Printer 199
- Chapter 7 201
- 7.1 Program Storage Options 202
- Note location of notches 207
- Note location 207
- Starting Up the System 213
- 8.1 Powering Up the System 214
- 8.2 CPU Memory Configuration 216
- Number per block 217
- Troubleshooting 221
- System Specifications 246
- ° C (32 to 140° F) 247
- ° C (–40 to 158° F) 247
- Power and Compatibility 251
- B.1 Power Consumption 252
- Power Consumption (continued) 254
- Serial Number 259
- Appendix C 260
- Upgrade Path A 264
- Upgrade Path B 264
- Upgrade Path 266
- Remote Base Controller 272
- Power Supply 272
- FREEZE 273
- (factory set) 273
- Controller 275
- RS-485 I/O 282
- From PLC 282
- I/O BASES 282
- 505–6860 282
- Series 505 and VME Components 283
- D.2 575 VME System Components 287
- D.3 Recommended Spare Parts 288
- Appendix E 290
- E.1 Discrete AC Input Module 291
- E.3 Discrete AC Output Module 296
- °C) Temperature (°C) 297
- E.5 Discrete DC Output Module 301
- E.6 Discrete DC Input Module 304
- Appendix F 306
- Index-2 313
- Index-4 315
- Index-6 317
- Index-8 319
- Index-10 321
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