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2-4
Pre-installation Guidelines SIMATIC 545/555/575 System Manual
Safety Considerations (continued)
Provide a means—independent of the controller—for disconnecting power
from the output loads when a machine is not operating, or when it is
necessary for the operator to reach into the machine. Power must be
removed by a non-semiconductor switch or a physically-wired relay contact,
placed to interrupt power to the output. Do not rely solely on the
programmable control system for this function. Figure 2-1 shows an
operator safety switch.
Output
module
Relay contacts or limit switches
open when operator must
reach into machine.
User-supplied
critical loads
which could
cause injury
Loads which
could not
cause injury
Output points from
the programmable control system
Figure 2-1 Operator Safety Switch
Provide a means for removing power from the output if an emergency
condition occurs with the machine during operation. Disconnect output
power with a non-semiconductor switch or hardwired relay contact, not
through the programmable control system. See Figure 2-2.
Output
module
Contacts of
electromechanical relay C1
User-supplied
critical loads
which could
cause injury
Loads which
could not
cause injury
Outputs from the
programmable control system
C1
C1
Emergency
stop
Reset
C1
Electromechanical
relay
Guard
limit switch
C1
Figure 2-2 Emergency Stop Switch
Operator Safety
Switches
Emergency Stop
Switch
- 1
- 1
- MANUAL PUBLICATION HISTORY 3
- LIST OF EFFECTIVE PAGES 4
- Contents 5
- Contents v 7
- Contents vii 9
- Contents ix 11
- Chapter 9 Troubleshooting 12
- Contents xi 13
- List of Figures 15
- Contents xv 17
- List of Tables 18
- Contents xvii 19
- System Overview 23
- 1.1 Overview 24
- Overview (continued) 26
- 1.2 System Features 28
- Table 1-2 CPU Specifications 29
- System Features (continued) 30
- 1.3 Programming Tools 33
- 1.4 Hardware Overview 34
- Pre-installation Guidelines 36
- 2.2 Safety Considerations 38
- 2.3 575 Fault Relay Operation 41
- USER-CONFIGURED 42
- 2.5 Electrical Noise 47
- 2.6 Correcting Noise Problems 48
- 2.7 Wiring Guidelines 51
- Chapter 3 56
- To install a CPU: 57
- To install an RBC: 57
- 3.3 Series 505 Bases 59
- Measurements: 62
- TAB1TAB2 64
- DC POWER GOOD 66
- AC NEUTRAL 66
- 505-6660 66
- Replaceable Lithium Battery 71
- Replaceable 73
- Lithium Battery 73
- Battery Clip 73
- Battery Socket 73
- 0 (Off)(On) 1 77
- Maximum torque: 82
- 5.0 in-lb (0.56 N-m) 82
- Chapter 4 84
- • Series 505 Remote I/O Annex 85
- • PROFIBUS-DP Annex 85
- Front of Fan Assembly 91
- Fuse holder 92
- Turn counterclockwise 92
- (Run mode) 4.875 to 5.250 1 A 98
- (Battery 98
- Align metal backplate 100
- 4.8 Installing the Battery 103
- Battery connector 104
- Rear panel 104
- Break-away tab 104
- Battery fuse 105
- Alignment 106
- Alignment notch 106
- 4.10 Configuring the CPU 107
- Dipswitch 112
- Standoff 112
- 4.12 Installing VMEbus Boards 115
- 575 system 116
- Figure 4-18 575 Controller 116
- 4.13 Wiring the Fault Relay 127
- *optional 128
- Chapter 5 142
- 5.1 Overview 143
- 5.2 Installation 144
- Installation (continued) 145
- 5.3 Communication Ports 146
- Dipswitch for 149
- Backplane 149
- Figure 5-8 RBC Status Display 153
- Table 5-4 RBC Status Codes 153
- Status Display 153
- 5.5 PPX:505–6870 RBC 155
- Jumper E1 for 156
- PPX:505–6870 RBC (continued) 157
- Cabling and Wiring the System 166
- 6.1 Cable Routing 167
- Drop line from CPU or RBC 180
- Terminating 180
- Resistor 180
- 6.4 Connecting Modems 197
- 6.5 Connecting to a Printer 199
- Chapter 7 201
- 7.1 Program Storage Options 202
- Note location of notches 207
- Note location 207
- Starting Up the System 213
- 8.1 Powering Up the System 214
- 8.2 CPU Memory Configuration 216
- Number per block 217
- Troubleshooting 221
- System Specifications 246
- ° C (32 to 140° F) 247
- ° C (–40 to 158° F) 247
- Power and Compatibility 251
- B.1 Power Consumption 252
- Power Consumption (continued) 254
- Serial Number 259
- Appendix C 260
- Upgrade Path A 264
- Upgrade Path B 264
- Upgrade Path 266
- Remote Base Controller 272
- Power Supply 272
- FREEZE 273
- (factory set) 273
- Controller 275
- RS-485 I/O 282
- From PLC 282
- I/O BASES 282
- 505–6860 282
- Series 505 and VME Components 283
- D.2 575 VME System Components 287
- D.3 Recommended Spare Parts 288
- Appendix E 290
- E.1 Discrete AC Input Module 291
- E.3 Discrete AC Output Module 296
- °C) Temperature (°C) 297
- E.5 Discrete DC Output Module 301
- E.6 Discrete DC Input Module 304
- Appendix F 306
- Index-2 313
- Index-4 315
- Index-6 317
- Index-8 319
- Index-10 321
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